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Power-Saving Excellence: Guangdong Lixun’s All-Electric Injection Molding Machines Cut Costs by 30%-70%

2026-01-28

In today’s competitive manufacturing landscape, energy costs represent a significant portion of operational expenses—especially for high-tonnage production lines. Traditional hydraulic injection molding machines waste massive electricity through constant idle operation and inefficient energy transfer, eroding profit margins over time. Guangdong Lixun Machinery Technology Co., Ltd. addresses this critical challenge with its energy-efficient all-electric injection molding machines, engineered to deliver exceptional power savings through on-demand servo control. Our full-range models (5T, 15T, 30T, 50T, 100T, 150T, 220T, 300T, 450T) redefine energy efficiency, with savings amplifying in large-tonnage machines—creating a game-changing cost advantage for long-term operation.

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On-Demand Energy Supply: The Science of Power Saving
Guangdong Lixun’s all-electric injection molding machines revolutionize energy efficiency by replacing hydraulic systems with precision servo motors, each dedicated to core actions (clamping, injection, holding pressure, mold opening, ejection). Unlike hydraulic machines that rely on continuously running oil pumps to maintain pressure—even during standby—our all-electric models operate on a "use-only-what-you-need" principle:
  • Action-Driven Power Consumption: Servo motors activate only when executing specific tasks, drawing electricity solely during movement. When the machine is idle (e.g., between production cycles), energy consumption drops to near-zero—eliminating the constant "base load" waste of hydraulic pumps.

  • Independent Servo Control: Each functional unit (injection, clamping, ejection) is controlled by a separate servo motor, allowing precise energy allocation for each action. For example, high-pressure injection uses targeted power without wasting energy on other idle systems.

  • Minimal Energy Loss: Mechanical transmission (ball screws, timing belts) converts electrical energy to mechanical energy with over 90% efficiency, while hydraulic systems lose 30%-50% of energy to heat, leakage, and fluid resistance.

Amplified Savings in Large Tonnages: The 400T+ Advantage
The energy-saving effect of Guangdong Lixun’s all-electric injection molding machines becomes even more dramatic in high-tonnage models (300T-450T)—addressing a critical pain point of hydraulic systems:
Traditional hydraulic machines above 400T require massive oil pumps to build and maintain clamping force and operating pressure. These pumps consume significant electricity even when not producing—with idle power consumption accounting for 40%-60% of total energy use . As tonnage increases, the ratio of "useless work" (fixed hydraulic losses) to actual production energy rises sharply.
In contrast, Guangdong Lixun’s 300T-450T all-electric injection molding machines eliminate these fixed losses entirely. Servo motors scale energy input precisely with load demands, delivering 30%-70% energy savings compared to same-tonnage hydraulic machines . For a 450T machine running 24/7, this translates to annual electricity savings of 50,000-120,000 kWh—equivalent to 6,000-15,000 in cost reduction (based on average industrial electricity rates). Over a 10-year lifespan, the total savings can offset a significant portion of the equipment investment.
Full-Spectrum Energy Efficiency: 5T to 450T for Every Cost-Saving Need
Guangdong Lixun’s all-electric injection molding machines deliver consistent power savings across all tonnages, adapting to diverse production scales while cutting energy costs:
  • Low-Tonnage Models (5T-50T): Ideal for high-volume precision production (3C connectors, medical consumables), these compact machines save 30%-40% energy vs. hydraulic alternatives—perfect for continuous 24/7 operation where small savings accumulate into large gains.

  • Mid-Range Models (100T-220T): Designed for automotive electronics, home appliances, and packaging, they balance power and efficiency, saving 40%-50% on electricity while maintaining stable production speeds.

  • Heavy-Duty Models (300T-450T): Engineered for large-scale manufacturing (new energy vehicle battery casings, structural components), these robust machines achieve maximum savings (50%-70%)—directly addressing the high energy costs of heavy hydraulic equipment.

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Beyond Power Saving: Integrated Advantages for Profitable Production
Guangdong Lixun’s all-electric injection molding machines pair energy efficiency with additional benefits that amplify operational value:
  • Reduced Cooling Costs: Lower waste heat (15-20℃ cooler than hydraulic machines) reduces the need for workshop cooling, cutting auxiliary energy expenses by 20%-30%.

  • Longer Component Life: Servo motors operate at lower temperatures with less stress, extending equipment lifespan by 20%-30% and reducing maintenance costs.

  • Carbon Neutrality Alignment: Energy savings directly reduce greenhouse gas emissions, helping manufacturers meet global sustainability goals and comply with carbon regulations (e.g., EU CBAM).

  • Precision Performance: Energy-efficient servo control ensures consistent pressure and speed, minimizing defective products and material waste.

Trust Guangdong Lixun: Your Partner in Cost-Effective Manufacturing
As a leader in injection molding technology, Guangdong Lixun Machinery Technology Co., Ltd. leverages decades of engineering expertise to prioritize energy efficiency in every all-electric model. Our machines are designed not just to save electricity—but to deliver tangible, long-term cost reductions that boost your bottom line. Whether you’re a small workshop or a large-scale manufacturer, our 5T-450T all-electric injection molding machines empower you to produce more while spending less on energy.
Experience the future of cost-effective manufacturing. Contact Guangdong Lixun today to learn how our energy-saving all-electric injection molding machines can reduce your operational costs, enhance sustainability, and drive long-term profitability.
Choose Guangdong Lixun—where efficiency meets performance, and every kilowatt saved is a dollar earned.